Spetsnaz Command Headquarters

Spetsnaz Command Headquarters
Spetsnaz Heroes and Command Squad for DUST 1947

Wednesday, January 28, 2015

INTERLUDE - PREPARING AND ASSEMBLING YOUR MODEL

                Painting a model is a process that involves several coats of product, each with a specific purpose and finish.  You will be applying an undercoat, basecoat colors, layers, shading and/or washes, highlighting and/or glazes, and a topcoat to seal and protect the model.  The "Choosing (and Using) the Right Paints" series of articles will cover each of those steps, but first we need to take a break to cover the most important preliminary step - preparing your model for painting.

Getting It Ready
                Even if the miniature you are painting is all in one piece, there are still some steps you will want to take to prepare it.  Aside from assembly, these steps apply to all types of miniatures, regardless of the material in which they are cast.

What's it made of?
There are four primary materials from which nearly all gaming miniatures are cast or molded:

White Metal -  Once the most common material for casting miniatures do to its durability, ease of casting and ability to make molds that retained fine detail.  It is becoming less common as technological advances in other materials allow manufacturers to make products that are lighter and less expensive.  Older miniatures (those cast prior to the 1990s) may contain some lead, and caution should be used when preparing these so as not to inhale or ingest the dust and to wash hands after handling - but for the last 25 years, the white metal is a lead-free alloy, so anything on store shelves and racks is safe to handle and use.

Advantages - Durable, model has a solid "heft" to it that may add to its stability on the tabletop.  Good detail.
Disadvantages - Material tends to be more expensive, harder to remove mold lines and flash.  Harder to do conversions that require cutting or removal of material.  Must be assembled with Super Glue (cyanoacrylate adhesive).

Styrene Plastic - This is fast becoming one of the most widely used materials for the production of gaming miniatures, and it is the favorite of many gamers (including myself).  These injection-molded models have always provided the greatest poseability, and advances in moldmaking over the last 25 years have allowed manufacturers to produce models with even greater detail.

Advantages - Poseability, easy to convert.  Assembles with styrene cement (xylene).  Easy to remove mold lines and fill gaps.
Disadvantages - Can be expensive (manufacturers pass moldmaking costs along to the consumer), more fragile than metal. Lightweight and less stable (I find that gluing a nickel inside the bottom of a 25mm base gives it stability and the right "heft").  Parts must be clipped carefully from the sprue (the plastic frame on which they are molded).

Resin - This is still the most specialized of materials for miniature casting.  It is typically a urethane, acrylic, or other polymer.  Resin figures are often found when small production runs of a given model are called for.  Citadel's "Finecast" series of miniatures are cast in resin.  A word of caution: Resin dust is harmful if inhaled.  When preparing a resin model, be sure to wear a filter mask and use adequate ventilation.

Advantages - Resin models can produce the highest level of detail.  Conversion is not as difficult as metal or restic models, and parts can be reposed or repositioned by application of heat.
Disadvantages - Resin dust is harmful.  Resin parts are extremely fragile and thus not always ideal for tabletop gaming and handling.  Must be assembled with Super Glue.

Restic -  This is the newest of materials for miniature gaming.  It offers the highest durability of any material while keeping a lighter weight than metal.  Like resin models, it can be repositioned with use of heat (hot water or a hair dryer).  It is easier to convert than metal, but not so much as styrene or resin.  It is often said that restic offers all of the advantages of plastic and metal... but also all of the drawbacks.  Notwithstanding the difficulty of working with this material, it has allowed companies like Privateer Press and Mantic to manufacture models inexpensively, reducing the cost of entry into the hobby for new players and taking a chunk out of Games Workshop's tremendous market share.

Advantages - Extremely durable. The least expensive material. Moderate heft. Reposable with heat.
Disadvantages - Almost as hard to convert as metal.  The most difficult substance for removing mold lines, as scraping tends to fray the material.  Must be assembled with Super Glue.

                As we can see, each of the materials offers certain strengths and comes with certain challenges for the hobbyist.  That said, my favorite material is styrene for its poseability, ease of conversion, fast cleanup and least messy assembly.  Plastic cement melts the material, fusing it with the adjacent part to create a solid, permanent bond.  If the parts are properly prepared and cleaned, the cement creates a "weld line" of melted plastic that can be scraped and sanded away when dry.  When done with care (and supplemented when necessary with plastic putty or Liquid Green Stuff), this can create a join that is totally invisible when painted, giving the best and most realistic results.
                Now that you understand what material your model is made from, you have a better idea on how you will need to prepare it.  Let's go through each of the steps.

Step One: Wash It!
                Regardless of what material your model is made from, it was cast or injected into a mold.  These molds are coated with release agents to keep the material from sticking to the mold.  As you can no doubt imagine, these same chemicals would keep paint from sticking to the model.  It's not a big deal, but if you want the best results, wash your models in a bath of warm water with a little dish soap, rinse them and allow them to dry completely.  I recommend using a plastic basin or dish pan to contain the models or sprues, to keep you from losing parts down the drain!

Step Two: Remove from the sprue or mold tab
                As mentioned above, plastic parts are molded onto a frame called a "sprue".  It is best to remove these carefully using clippers.  Do not twist the parts off the sprue, as this will leave you with parts that are missing large chunks which will be visible when painted and are quite difficult to fix.  A hobby knife is an adequate solution, but should be used with care to avoid injury or damage to the parts. 

                In the previous article, “Tools of the Trade”, you will find an in-depth explanation on the different types of recommended clippers, as well as where to obtain them.  It’s important to note that an inexpensive pair of sprue clippers is still better than none at all.
                Some metal or resin parts may have "tabs" remaining from the vents in the mold, which are cuts that allow air to escape.  Molds are slightly overfilled to prevent bubbles from deforming parts, so you may have extra material that needs to be removed.  Large chunks can be trimmed carefully with clippers, smaller vents can be removed with a hobby knife or files.

Step Three: Remove flash and mold lines
                Resin or metal parts may have some "flash", which is thin excess material that escapes between halves of the mold.  This can be easily scraped away with a sharp hobby knife.  All materials have mold lines, regardless of whether the part was cast or injection molded.  Even thought these lines can be hard to see on the bare model. it is essential to remove this excess material.  Application of paint and highlights will draw these mold lines out in glaring detail, ruining an otherwise excellent paint job.  This is probably the most unpleasant step of cleanup and assembly, but it is completely essential if you desire the best results. 

                Scrape gently with the edge of a sharp hobby knife, angled along the edge rather than straight up and down.  Alternatively, you could try Citadel's Mouldline Remover (see previous article for more details).  This is the step where a lighted magnifier comes in very handy.  You may be surprised to examine a model or part that you have cleaned, only to find that you've missed a mold line somewhere!  You can be sure that it will show up when you paint, so take the time to remove it now.

Step Four: Assembly
                Now that your parts are clean of any mold release chemicals and free of flash and mold lines, they are ready for assembly.  Take your time when doing this and apply adhesives carefully so that they do not flow onto other parts (or your fingers, which can make quite the mess!).  Do one step at a time.  I find it easiest to adhere the legs to the base first, then apply the torso after the previous assembly has dried, followed by the arms and finally the head.  Take the opportunity to determine what pose you'd like the model to be in.  Use poster putty (also called "blu-tac") for temporary assembly if you want an idea of what the finished model will look like.

                If your model is styrene, you can use plastic cement for assembly.  I recommend the Testors Model Master Liquid Cement because it has a needle-like precision applicator so that you can apply the glue directly and exactly where you want it.  NOTE: Do not use the "Non-toxic" cement (the stuff that smells a little like lemons) as you will find it does not create the permanent weld and parts will break off easily.  I also do not recommend the gel-type cements as they inevitably smear and ooze goo out between the parts.
 
                If your model is metal, resin, or restic, you will need cyanoacrylate adhesive (Super Glue) to assemble it.  Most of the commercially available glues on the shelves in grocery and hardware stores are messy or dry out quickly.  I avoid foil tubes because it's difficult to precisely control the application.  Ideally, you want a bottle with a precision applicator, preferably one that can be removed and replaced if it gets clogged.  Always keep your super-glue bottle upright to avoid clogging the applicator.  I found the right stuff in a hobby store, by asking about their specialized adhesives.  It's only a little more expensive than the junk on grocery store shelves, but it lasts a lot longer and can be applied more carefully.  I don't recommend the "Gel" glues except for certain gap-filling applications, or for joining large parts that need a very strong bond.
                I am not going to go into detail on how to safely use Super Glue, but I will advise that users be familiar with safe handling, as well as measures to take if you spill it or get any on your skin.  The resources exist on the Internet, and when handled safely, this product can enable strong bonds between parts, even if they are of differing materials.

Step Five: Allow Time To Dry!
                It's always tempting to rush ahead and move on to painting your newly-assembled model.  Resist that temptation and give it time to dry.  Allow several hours until the adhesive and joins have visibly hardened.  The first time you ruin a $20 brush by getting super glue on it, you'll wish you'd waited a little longer.

Step Five:  Fill The Gaps And Clean The Seams
                Now that the model is dry, you can see where gaps need to be filled and seams need to be scraped, filed, or sanded down.  Removing weld lines from plastic parts is much like removing mold lines.  If you have narrow gaps between parts, they can usually be taken care of with a "fillet" of super glue.  Allow it to flow into the gap and give it time to dry. 
                For larger gaps, or minor surface imperfections, you may need putty.  For plastic parts, I recommend AV Plastic Putty which is a water-soluble putty that scrapes or files easily when dry, or Citadel's "Liquid Green Stuff" which also cleans up with water, but is a "hotter" putty.  As far as I can tell, it's no different from Squadron Green Putty which you'd find in model stores.  You can use sculpting tools to apply these putties, and smooth them out with a moistened old brush.  Allow 24 hours to dry before filing or sanding.

                The largest gaps will require a two part epoxy putty (the "proper" Green Stuff) which is mixed together in equal parts, kneaded to a uniform color, and applied like modeling clay.  Use sculpting tools or an old knife to apply and smooth.  When cured (allow several hours) it is a very hard material that can be sanded and filed to shape.

SUMMARY
                So now, your new miniature is finally cleaned and assembled.  The gaps are filled and the mold lines are removed.  This is the pristine new canvas upon which you will paint your next masterpiece!  Tomorrow, we will talk about getting the model undercoated with primer and ready to paint.

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